| | #21 | |
| Novice Racer Joined: Apr 2007 From: Youngstown NY I Ride: Speed Triple, GS750, KX 500, 450 EXC-R, KH400, MXZ 700 Renegade | ![]()
SPRING WASHER SPRING WASHER Don't matter nurt or bolt. The spring washer loses tension over time. any spring steel will. Bet ya a beer that solves it. Like i said, i had this fail on mine too. I replaced 3 damn seals, 3 o-rings, and a sleeve before i figured it out man. | |
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| | #22 |
![]() ![]() Joined: Sep 2005 From: Bremerton I Ride: 05 KTM 625smc, 03 Are See fiddy one, 05 DRZ470SM, 95 FZR1040, 69 Combat Commando Roadster, 73 Commando Interstate, 67 BSA B44, 71 BSA B50 | The CS sproket pressed by the nut is what keeps the sleeve from spinning. It's pressed between the inner bearing race and the sprocket. It's not spinning unless the nut loosened. Hence my thoughts about that beat up aluminum nut Norm sold me.... |
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| | #23 |
| Picture Whore Joined: Apr 2008 From: lacey I Ride: Aprilia Factory, 525SMR, DRZ400sm, and a gaggle of others | ![]() blame it on Norm |
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| | #24 |
| Novice Racer Joined: Apr 2007 From: Youngstown NY I Ride: Speed Triple, GS750, KX 500, 450 EXC-R, KH400, MXZ 700 Renegade | Jim, by looking at the fiche, i think the nut bottoms out on the end of the countershaft. The spring washer (#28 right?) is what keeps the tension on the sprocket, which pushes on the sleeve, which seals the o-ring against the shoulder on the countershaft. the spring washer is slighty concave (or convex depending on how looking at it) right? |
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| | #25 |
| Novice Racer Joined: Apr 2007 From: Youngstown NY I Ride: Speed Triple, GS750, KX 500, 450 EXC-R, KH400, MXZ 700 Renegade | Nest thing you know, the bike is gonna need a new driveshaft, ![]() |
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| | #26 |
| Novice Racer Joined: Apr 2007 From: Youngstown NY I Ride: Speed Triple, GS750, KX 500, 450 EXC-R, KH400, MXZ 700 Renegade | Jim, by the way, cheap KTM parts HERE: http://www.powersportswarehouse.com Just plan on it taking a couple weeks to get them.......... |
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| | #27 |
![]() ![]() Joined: Sep 2005 From: Bremerton I Ride: 05 KTM 625smc, 03 Are See fiddy one, 05 DRZ470SM, 95 FZR1040, 69 Combat Commando Roadster, 73 Commando Interstate, 67 BSA B44, 71 BSA B50 | Norm You knew it was comming... ![]() Pete Absolutely |
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| | #28 |
| Superbiker Joined: Oct 2010 From: Everett, WA I Ride: 05 GSX-R750, 08 675, 72 XL250 | Fooked/reused washer makes a lot of sense. Still it looks possible to make an additional dust/dirt guard that sits on the sleeve to make it more difficult for the grud from the chain getting to the seal. Just thoughts. Plus one on it being difficult to suggest ideas to someone who has forgotten more than I will likely know. |
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| | #29 |
![]() ![]() Joined: Sep 2005 From: Bremerton I Ride: 05 KTM 625smc, 03 Are See fiddy one, 05 DRZ470SM, 95 FZR1040, 69 Combat Commando Roadster, 73 Commando Interstate, 67 BSA B44, 71 BSA B50 | Pete You think 2 spring washers would help???? |
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| | #30 |
| Novice Racer Joined: Apr 2007 From: Youngstown NY I Ride: Speed Triple, GS750, KX 500, 450 EXC-R, KH400, MXZ 700 Renegade | No, just a new one. Now Jim, I'm assuming the washer actually IS a spring washer. is it curved? |
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| | #31 |
![]() ![]() Joined: Sep 2005 From: Bremerton I Ride: 05 KTM 625smc, 03 Are See fiddy one, 05 DRZ470SM, 95 FZR1040, 69 Combat Commando Roadster, 73 Commando Interstate, 67 BSA B44, 71 BSA B50 | I used a new one... It looks kind of like a cup. Splined ID Has a raised lip like a cup I installed it lip in so it would press on the sprocket |
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| | #32 |
| Superbiker Joined: Oct 2010 From: Everett, WA I Ride: 05 GSX-R750, 08 675, 72 XL250 | Is there enough length on the sleeve to put a thin wave washer between the sprocket and sleeve without the sleeve running back inside the lip seal? That would ensure there is enough pressure on the o-ring. Are you able to tell which seal is leaking? |
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| | #33 | |
| Chicken Strips Joined: Nov 2010 From: Puyallup I Ride: '08 1098, '12 300 xcw, '12 RMZ 450 | ![]()
Anyway, hope you get it sorted out drag. | |
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| | #34 | |
![]() ![]() Joined: Sep 2005 From: Bremerton I Ride: 05 KTM 625smc, 03 Are See fiddy one, 05 DRZ470SM, 95 FZR1040, 69 Combat Commando Roadster, 73 Commando Interstate, 67 BSA B44, 71 BSA B50 | ![]() There'a only one seal ![]()
Just ordered two ea, nuts, Orings, and seals from Munns | |
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| | #35 |
| Retired Joined: Feb 2005 From: s. greenlake bitch I Ride: KTM 625 smc | TL1000S/R | wr450 | CB350 | CRF50/88 | TTR50 | your mom | |
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| | #36 |
| Retired Joined: Feb 2005 From: s. greenlake bitch I Ride: KTM 625 smc | TL1000S/R | wr450 | CB350 | CRF50/88 | TTR50 | your mom | |
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| | #37 |
| Retired Joined: Feb 2005 From: s. greenlake bitch I Ride: KTM 625 smc | TL1000S/R | wr450 | CB350 | CRF50/88 | TTR50 | your mom | |
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| | #38 |
| Retired Joined: Feb 2005 From: s. greenlake bitch I Ride: KTM 625 smc | TL1000S/R | wr450 | CB350 | CRF50/88 | TTR50 | your mom | also I've read if your chain is too tight right after installation it can cause it to leak again? Run it loose for a week or two to let it seal? |
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| | #39 | |
| Pit Crew Joined: Oct 2009 From: Lynnwood, Wa I Ride: 07 CBR 600RR | ![]()
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| | #40 |
![]() ![]() Joined: Sep 2005 From: Bremerton I Ride: 05 KTM 625smc, 03 Are See fiddy one, 05 DRZ470SM, 95 FZR1040, 69 Combat Commando Roadster, 73 Commando Interstate, 67 BSA B44, 71 BSA B50 | ![]() It "Might"have been a little tight... Just did a new chain and sprocket set at the same time I'll read links when I get to work Ordered two of everything needed last nite |
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