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Old 04-23-2009, 04:27 PM   #1
Newbie
Roguemoto's Avatar
OP
 
Joined: Mar 2009
From: Bainbridge Island, WA

I Ride: VTR1000, Custom CBR thingy
My custom CBR
-Kind of long-
By popular demand. Well, demand anyway.
I started out with a 1987 CBR1000f basket case, that I acquired through a crappy deal. I wanted a custom bike so I decided to make it into one.
You can see more pictures on my flickr account http://www.flickr.com/photos/qmoto/s...7609639350990/



I took off all the body part and the subframe. Then I raised the back of the tank up, and started reshaping it with hand formed steel sheet. shaping the tank was pretty easy. Getting the miles of welds ground smooth and water tight wasn't so easy. I put a skim coat of everlgass on the outside and tank sealer on the inside. Very little of the original tank remains.



I mocked up a new subframe out of .5" steel angle, and then replicated it out of aluminum tube. I outsourced the final welding on that.


The frame on these bikes were never meant to be seen, so I decided to build frame covers that would look like an aluminum frame. I mocked them up with poster board, then replicated them in aluminum, grinding all the welds smooth. This was the first time I had welded aluminum.
I used the same basic method to build the radiator covers, headlight housing, under engine muffler, tail, seat pans, fork covers, and hand guards.



At some point i decided my headlight and gauges were crap, and bought a used GSXR 750 headlight on ebay. I cut off the sides and built a new headlight housing to hold it. I integrated a Veypor data computer into the new housing. I also got a pair of pro-tek rearsets for some Yamaha, and made them work. The seat i upolstered myself. I had a professional shop do it, but the shiny leather and piping, (yes piping) looked like something from the 60s. I redid it with heavy Ultrasuede on my moms sewing machine.



Next I striped it all down and sent a few parts out to paint. I just wanted a pearl orange, but It had to be custom mixed and applied. It's sort of a metallic candy tangerine. While the paint was being done, I built a swingarm brace, put leds in the hand guards and tail, built the side mufflers, and did a lot of aluminum sanding.
After all that I reassemble it all, and finally I built the fenders. Then of course I took It half way apart again to clean the carbs out, again. I'm sure I'm forgetting a lot.
Feel free to ask questions or PM me.




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Old 04-23-2009, 04:29 PM   #2
Railer
 
Joined: Jan 2009
From: Seattle WA

I Ride: 2006 ZX-10R, Your Girl
dude looks amazing

great job

more pics from the rear and close ups

good work

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Old 04-23-2009, 04:30 PM   #3
Training Wheels
TUFF LUCK's Avatar
 
Joined: Aug 2007
From: merrysville!!

I Ride: 2007 Gixxer 600
No way!! is that the same bike!! awesome work man coolest stuff ive seen in a long time-i really like the contrast of color and metal.

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Old 04-23-2009, 04:31 PM   #4
Shredder
CodeBlue's Avatar
 
Joined: Jun 2007
From: Burien, WA
Blog Entries: 1

I Ride: 2008 KTM 990 Adventure
That's awesome!

Beautiful bike.

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Old 04-23-2009, 04:33 PM   #5
Shredder
Ejlofty's Avatar
 
Joined: Jun 2008
From: Bainbridge Island, WA

I Ride: 2003 Triumph Speed Four
That is most awesome
I would love to see it in person sometime
Great work, and lots of it !

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Old 04-23-2009, 04:40 PM   #6
Streetfighter
cityxslicker's Avatar
 
Joined: Nov 2007
From: Silverdale, Wa

I Ride: Buell XB9SX City-X
almost looks like a KTM with attitude. Nice job, probably the best rear fender I have ever seen. Nice to see a custom bike that gets ridden too.

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Old 04-23-2009, 04:45 PM   #7
Novice Racer
Brady's Avatar
 
Joined: Jul 2008
From: Hillsboro, Oregon

I Ride: like the wind bullseye/ 2009 Repsol
“ Quote:
Originally Posted by cityxslicker View Post
almost looks like a KTM with attitude. Nice job, probably the best rear fender I have ever seen. Nice to see a custom bike that gets ridden too.
thats what I thought too..the headlight reminds me alot of the KTM rc8

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Old 04-23-2009, 04:45 PM   #8
Chicken Strips
 
Joined: Jun 2008
From: Portland Oregon

I Ride: 2002 Aprilia RSV Mille R
Nice work man. It truly is a "Custom CBR thingy"

How long did the project take you?

Are those pipes as loud as they look?

Had it on the street much? Do you get hassled by the leo? I am sure it draws a fair amount of regular attention.

Thanks for sharing.

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Old 04-23-2009, 04:52 PM   #9
Daytime Adventure Seeker
Oly ZX's Avatar
 
Joined: Jan 2006
From: Olympia,Wa.
Blog Entries: 2

I Ride: '04 ZX12 '05 ZX10
Right on dude! Excellent work. Definatley a one of.

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Old 04-23-2009, 04:54 PM   #10
Streetfighter
MadManx's Avatar
 
Joined: Dec 2006
From: Kirkland, WA

I Ride: Lived to tell about it..
Outstanding!

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Old 04-23-2009, 04:59 PM   #11
Race Qualifier
dwschultzy's Avatar
 
Joined: Nov 2007
From: .
Blog Entries: 2
impressed....would like to see it in person

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Old 04-23-2009, 05:09 PM   #12
Newbie
Roguemoto's Avatar
OP
 
Joined: Mar 2009
From: Bainbridge Island, WA

I Ride: VTR1000, Custom CBR thingy
Thanks

I have more pics at my old photobucket account.
You can come by and see it anytime. It actually does a lot of sitting in the garage. After all that work one of the valve stem seals leaks. It's not too bad of a job to fix it, but I'm just tired of working on the thing, and have been putting it off. I know, I know it's a waste.

Good call on the headlight. I was actually using the RC8 and Superduke as inspiration.

Yeah those pipes are loud. It took me about 2 years, working a few hours every weekend or so.

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Old 04-23-2009, 05:13 PM   #13
Novice Racer
Brady's Avatar
 
Joined: Jul 2008
From: Hillsboro, Oregon

I Ride: like the wind bullseye/ 2009 Repsol
“ Quote:
Originally Posted by Roguemoto View Post
Good call on the headlight. I was actually using the RC8 and Superduke as inspiration.
isnt it nice when inspiration pays off! Looks killer!... the length of the rc8 style headlight flows with the body styling on that cbr so well!

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Old 04-23-2009, 05:16 PM   #14
Chicken Strips
VFRMike's Avatar
 
Joined: Nov 2007
From: Edmonds

I Ride: 06 Honda VFR800A 86 Honda VFR750F & 83 Honda VT500 Ascot
That is one Badass ride. Nice work. Must be nice and provide a lot of personal pride to be able to fab something like that.

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Old 04-23-2009, 05:22 PM   #15
Peg Dragger
briderdt's Avatar
 
Joined: Oct 2008
From: Puyallup,(South Hill)

I Ride: 2005 Suzuki SV650S
Friggin' awesome build! I see some of the KTM influence in there... BTW -- did you increase the tank capacity when you rebuilt it?

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Old 04-23-2009, 05:29 PM   #16
Novice Racer
FatMatt's Avatar
 
Joined: Feb 2006
From: Dri-Shities, WA

I Ride: 1972 Schwinn Sting-Ray
First off looks killer.

One question, how is your muffler supposed to muffle? I don't get what the tubes are supposed to accomplish in the underneath box?

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Old 04-23-2009, 05:37 PM   #17
Racer Extraordinaire
theJrod's Avatar
 
Joined: Feb 2006
From: Marysville, WA

I Ride: w/ Optimum Performance Rider Training
That tank alone is a work of art!

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Old 04-23-2009, 05:45 PM   #18
Moto2 Contender
Avboden's Avatar
 
Joined: Oct 2007
From: from Wa, living on Grenada (island)

I Ride: 2007 BMW F800S, 1999 ATK 605 ESDS/SM
Thanks a bunch! Man if you made one off's like that with modern bikes you could make a pretty good living. That's as professional job as i've ever seen.

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Old 04-23-2009, 05:45 PM   #19
Shredder
1 RED-RR's Avatar
 
Joined: Jul 2008
From: Klamath Falls, OR

I Ride: With a cowbell
I like it

Big points for originality...very cool

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Old 04-23-2009, 06:19 PM   #20
Peg Dragger
MMAGuy1970's Avatar
 
Joined: Apr 2007
From: Out of your mind

I Ride: like it’s gonna rain tomorrow.
You've got crazy skillzzzz!!!

Congrats, job well done.

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